using Serilog; using YZWater.Core.Models; namespace YZWater.Core.Services; /// /// 自动控制系统 — 根据液位阈值自动启停泵 /// 订阅 PlcPollingService.DataUpdated,每次数据更新时检查液位并控制泵 /// public class AutoControlService : IDisposable { private static AutoControlService? _instance; private static readonly object _lock = new(); public static AutoControlService Instance { get { lock (_lock) { return _instance ??= new AutoControlService(); } } } public static void ResetInstance() { lock (_lock) { var old = _instance; _instance = null; old?.Dispose(); } } private bool _disposed; private bool _isEnabled = true; private bool _subscribed; private bool _projectSubscribed; /// 是否启用自动控制 public bool IsEnabled { get => _isEnabled; set { _isEnabled = value; Log.Information("自动控制已{Status}", value ? "启用" : "禁用"); } } /// 当前需要的泵数量(由液位决定) public int RequiredPumpCount { get; private set; } /// 最后一次自动控制时间 public DateTime LastControlTime { get; private set; } /// 防频繁启停:同一台泵两次操作最小间隔(秒) public int MinIntervalSeconds { get; set; } = 60; /// 启泵延迟(液位持续低于阈值的时间,秒) public int StartDelaySeconds { get; set; } = 3; /// 停泵延迟(液位持续高于阈值的时间,秒) public int StopDelaySeconds { get; set; } = 5; /// 是否启用泵轮换(均衡磨损) public bool EnablePumpRotation { get; set; } = true; // 防频繁启停跟踪 private readonly Dictionary _lastStartTimes = new(); private readonly Dictionary _lastStopTimes = new(); // PLC 拒写后的重试退避:不能用轮询频率反复写(读正常、写被拒时 HasValidData 仍为 true) private readonly Dictionary _controlRetryAt = new(); private const int ControlRetrySeconds = 15; // 控制执行重入闸:脉冲含 Task.Delay,上一轮未结束时新轮询不得并发写同一泵 private int _controlInFlight; // 泵轮换跟踪:记录每台泵的累计运行时间 private readonly Dictionary _pumpRunningHours = new(); private int _rotationIndex = 0; // 延迟触发跟踪 private DateTime _startConditionSince = DateTime.MinValue; private DateTime _stopConditionSince = DateTime.MinValue; private int _lastRequiredCount = -1; private AutoControlService() { } /// /// 启动自动控制(订阅 PLC 数据更新) /// 根据项目配置决定是否实际激活 /// public void Start() { // 订阅项目切换事件(防重复订阅) if (!_projectSubscribed) { ProjectService.ProjectChanged += OnProjectChanged; _projectSubscribed = true; } // 检查项目级自动控制开关 var profile = ProjectService.Current; if (profile != null && !profile.Control.EnableAutoControl) { _isEnabled = false; Log.Information("自动控制未启用: 项目 [{Project}] 配置为 PLC 自动控制", profile.Name); return; } PlcPollingService.Instance.DataUpdated += OnDataUpdated; _subscribed = true; Log.Information("自动控制系统已启动"); } /// /// 停止自动控制 /// public void Stop() { if (_projectSubscribed) { ProjectService.ProjectChanged -= OnProjectChanged; _projectSubscribed = false; } if (_subscribed) { PlcPollingService.Instance.DataUpdated -= OnDataUpdated; _subscribed = false; } Log.Information("自动控制系统已停止"); } /// /// 项目切换时重新评估自动控制状态 /// private void OnProjectChanged(ProjectProfile? profile) { bool shouldBeEnabled = profile?.Control.EnableAutoControl ?? false; if (shouldBeEnabled && !_subscribed) { PlcPollingService.Instance.DataUpdated += OnDataUpdated; _subscribed = true; _isEnabled = true; Log.Information("项目切换: 自动控制已启用"); } else if (!shouldBeEnabled && _subscribed) { PlcPollingService.Instance.DataUpdated -= OnDataUpdated; _subscribed = false; _isEnabled = false; Log.Information("项目切换: 自动控制已禁用"); } } /// /// PLC 数据更新回调 — 核心控制逻辑 /// private void OnDataUpdated(PlcDataModel data) { if (!_isEnabled) return; // PLC 未连接时不执行自动控制(Mock 模式除外,因为本来就没有真实 PLC) if (!data.HasValidData) return; var profile = ProjectService.Current; if (profile == null || profile.Tanks.Count == 0 || profile.Pumps.Count == 0) return; try { var tank = profile.Tanks[0]; // 取第一个水池 var levelKey = $"{tank.Name}.Level"; var currentLevel = data.GetAnalogRegister(levelKey); var startPump1 = data.GetAnalogRegister($"{tank.Name}.StartPump1Level"); var startPump2 = data.GetAnalogRegister($"{tank.Name}.StartPump2Level"); var startPump3 = data.GetAnalogRegister($"{tank.Name}.StartPump3Level"); var stopLevel = data.GetAnalogRegister($"{tank.Name}.StopLevel"); var protectionLevel = data.GetAnalogRegister($"{tank.Name}.ProtectionLevel"); // 液位或任一启停阈值读取失败就不作决策:坏点里存的是最后一次有效值, // 拿它启停泵可能踩在几分钟前的液位上(改动前读失败返回 0,会被当成"液位极低"直接启 3 台泵) var unreadable = new[] { levelKey, $"{tank.Name}.StopLevel", $"{tank.Name}.ProtectionLevel", $"{tank.Name}.StartPump1Level", $"{tank.Name}.StartPump2Level", $"{tank.Name}.StartPump3Level" }.Where(data.IsTagBad).ToList(); if (unreadable.Count > 0) { // 质量跳变时轮询服务已经告警过,这里只留痕不打扰操作员 Log.Debug("自动控制: 测点数据质量 Bad,本轮不做泵组决策: {Keys}", string.Join(", ", unreadable)); return; } // 计算需要的泵数量 int requiredCount; if (protectionLevel > 0 && currentLevel > protectionLevel) { // 超保护液位:紧急全启 requiredCount = profile.Pumps.Count; Log.Warning("自动控制: 液位 {Level:F2} 超过保护液位 {Protection:F2},紧急全启", currentLevel, protectionLevel); } else if (currentLevel > stopLevel && stopLevel > 0) { requiredCount = 0; } else if (currentLevel < startPump3 && startPump3 > 0) { requiredCount = 3; } else if (currentLevel < startPump2 && startPump2 > 0) { requiredCount = 2; } else if (currentLevel < startPump1 && startPump1 > 0) { requiredCount = 1; } else { requiredCount = 0; } // 延迟触发(防抖动) if (requiredCount != _lastRequiredCount) { if (requiredCount > _lastRequiredCount || _lastRequiredCount < 0) _startConditionSince = DateTime.Now; else _stopConditionSince = DateTime.Now; _lastRequiredCount = requiredCount; } // 判断是否满足延迟条件 bool shouldApply; if (requiredCount > 0) shouldApply = (DateTime.Now - _startConditionSince).TotalSeconds >= StartDelaySeconds; else shouldApply = (DateTime.Now - _stopConditionSince).TotalSeconds >= StopDelaySeconds; if (!shouldApply) return; RequiredPumpCount = requiredCount; LastControlTime = DateTime.Now; // 执行泵启停 ExecutePumpControl(profile, requiredCount, data); } catch (Exception ex) { Log.Error(ex, "自动控制异常"); } } /// /// 执行泵启停控制 /// private async void ExecutePumpControl(ProjectProfile profile, int requiredCount, PlcDataModel data) { // 防重入:脉冲写入含 Task.Delay,前一轮未完成时新轮询直接跳过(下轮会重新评估) if (Interlocked.CompareExchange(ref _controlInFlight, 1, 0) != 0) { Log.Debug("自动控制: 上一轮泵指令尚未完成,本轮跳过"); return; } try { var now = DateTime.Now; // 确定应该运行的泵(考虑轮换) var pumpsToRun = SelectPumpsToRun(profile, requiredCount, data); for (int i = 0; i < profile.Pumps.Count; i++) { var pump = profile.Pumps[i]; var pumpKey = pump.Name; var isRunning = data.GetDigitalRegister($"{pump.Name}.Run"); var hasFault = data.GetDigitalRegister($"{pump.Name}.Fault"); // 运行/故障状态读不到时不下发指令:无法确认设备现状就不该动它 if (data.IsTagBad($"{pump.Name}.Run") || data.IsTagBad($"{pump.Name}.Fault")) { Log.Debug("自动控制: {Name} 运行/故障状态数据质量 Bad,本轮跳过", pump.Name); continue; } // 故障泵跳过 if (hasFault) { if (isRunning) Log.Warning("自动控制: {Name} 有故障但仍在运行,跳过", pump.Name); continue; } var shouldRun = pumpsToRun.Contains(pump); if (shouldRun && !isRunning) { // 需要启动但没在运行 if (_lastStartTimes.TryGetValue(pumpKey, out var lastStart) && (now - lastStart).TotalSeconds < MinIntervalSeconds) continue; // 防频繁启动 if (IsInRetryBackoff(pumpKey, now)) continue; // 上次写入被拒,退避期内不重复下发 Log.Information("自动控制: 启动 {Name} (需要 {Required} 台)", pump.Name, requiredCount); // 成功才记防频繁退避;失败只按较短的重试退避,避免按轮询频率反复写 if (await PulseAddressAsync(pump.StartAddress)) _lastStartTimes[pumpKey] = now; else { SetRetryBackoff(pumpKey, now); Log.Error("自动控制: 启动 {Name} 写入 PLC 失败,{Sec}s 后重试", pump.Name, ControlRetrySeconds); } } else if (!shouldRun && isRunning) { // 需要停止但在运行 if (_lastStopTimes.TryGetValue(pumpKey, out var lastStop) && (now - lastStop).TotalSeconds < MinIntervalSeconds) continue; // 防频繁停止 if (IsInRetryBackoff(pumpKey, now)) continue; // 上次写入被拒,退避期内不重复下发 Log.Information("自动控制: 停止 {Name} (需要 {Required} 台)", pump.Name, requiredCount); if (await PulseAddressAsync(pump.StopAddress)) _lastStopTimes[pumpKey] = now; else { SetRetryBackoff(pumpKey, now); Log.Error("自动控制: 停止 {Name} 写入 PLC 失败,{Sec}s 后重试", pump.Name, ControlRetrySeconds); } } } } catch (Exception ex) { Log.Error(ex, "自动控制执行异常"); } finally { Interlocked.Exchange(ref _controlInFlight, 0); } } private bool IsInRetryBackoff(string pumpKey, DateTime now) => _controlRetryAt.TryGetValue(pumpKey, out var retryAt) && (now - retryAt).TotalSeconds < ControlRetrySeconds; private void SetRetryBackoff(string pumpKey, DateTime now) => _controlRetryAt[pumpKey] = now; /// /// 选择应该运行的泵(考虑轮换和故障) /// private List SelectPumpsToRun(ProjectProfile profile, int requiredCount, PlcDataModel data) { // 故障状态读不到的泵不参与选择(质量 Bad 时寄存器里留的是最后一次有效值,不能当"无故障"用) var availablePumps = profile.Pumps .Where(p => !data.IsTagBad($"{p.Name}.Fault") && !data.GetDigitalRegister($"{p.Name}.Fault")) .ToList(); if (requiredCount >= availablePumps.Count) return availablePumps; if (!EnablePumpRotation) { // 不启用轮换,按顺序选择 return availablePumps.Take(requiredCount).ToList(); } // 启用轮换:优先选择运行时间最短的泵 // 更新运行时间 foreach (var pump in availablePumps) { var hours = data.GetAnalogRegister($"{pump.Name}.DailyHours"); _pumpRunningHours[pump.Name] = hours; } // 按运行时间排序,选择时间最短的 N 台 var selected = availablePumps .OrderBy(p => _pumpRunningHours.GetValueOrDefault(p.Name, 0)) .Take(requiredCount) .ToList(); // 如果运行时间相同,使用轮换索引打破平局 if (selected.Count > 0 && selected.Count < availablePumps.Count) { var minHours = _pumpRunningHours.GetValueOrDefault(selected[0].Name, 0); var tiedPumps = availablePumps .Where(p => Math.Abs(_pumpRunningHours.GetValueOrDefault(p.Name, 0) - minHours) < 0.1) .ToList(); if (tiedPumps.Count > requiredCount) { // 多台泵运行时间相同,使用轮换索引 _rotationIndex = (_rotationIndex + 1) % tiedPumps.Count; selected = tiedPumps .Skip(_rotationIndex) .Take(requiredCount) .ToList(); if (selected.Count < requiredCount) { // 补齐 selected = selected .Concat(tiedPumps.Take(requiredCount - selected.Count)) .ToList(); } } } return selected; } /// /// 点动写入(短暂置位后复位) /// private static async Task PulseAddressAsync(string? address) { if (string.IsNullOrEmpty(address)) return false; try { var on = await PlcService.WriteBoolAsync(address, true); await Task.Delay(200); var off = await PlcService.WriteBoolAsync(address, false); if (!off) { // 复位写失败会把启动/停止位留在置位状态,必须再试一次并显式报错 off = await PlcService.WriteBoolAsync(address, false); if (!off) Log.Error("PLC 点动复位失败,输出位可能仍置位: {Address}", address); } return on && off; } catch (Exception ex) { Log.Error(ex, "点动写入失败: {Address}", address); return false; } } public void Dispose() { if (_disposed) return; _disposed = true; Stop(); } }